Kusindikiza kwa Digital Glass: UV Glass Printer Technology, Cost & Machine Guide

Digital glass printing imagwiritsa ntchito UV-inki yotsekeka yothira pagalasi molunjika pamwamba pa galasi ndi kuchiritsidwa nthawi yomweyo ndi UV-LED kuwala, m'malo mwa zowonetsera, mafilimu ndi kuyanika kwakutali.

Bukuli likufotokoza momwe teknoloji imagwirira ntchito, momwe zosindikizirazo zimakhala zolimba, mtengo wa galasi losindikizidwa pa chidutswa chilichonse, ndi momwe mungasankhire pakati pa rotary.UV silinda chosindikizirandi flatbed system. Zalembedwera makampani opanga moŵa, ogulitsa zinthu zotsatsira, zakumwa zakumwa ndi zokongoletsa magalasi omwe amafunikira kukongoletsa mabotolo, ma tumblers, magalasi ogulitsira kapena mapanelo athyathyathya popanda kulemedwa ndi kusindikiza kwazithunzi.

Kodi Digital Glass Printing Ndi Chiyani?

Kusindikiza magalasi a digito ndi njira yachindunji-ku-kukonza inkjet. Zojambula zimachoka pafayilo ya digito kudzera pa RIP kupita ku chosindikizira, pomwe ma piezo printheads amayika inki ya UV pagalasi. UV-Nyali ya LED imayenda ndi chonyamuliracho ndikuchiritsa chiphaso chilichonse mkati mwa masekondi, kotero inkiyo imauma pamwamba m'malo moumitsa ndi mpweya.

Zinthu ziwiri zimasiyanitsa ndi njira zina zokongoletsa magalasi:

• Palibe zida. Palibe zowonera, zosiyanitsa zamitundu komanso mapepala a pad, kotero kuti kupanga kamodzi kokha{1}}kumatenga ndalama zofananira kuyikhazikitsa ngati -chikwi chimodzi.
• Palibe chonyamulira chosanjikiza. Mosiyana ndi ma decal kapena mavidiyo osinthira, palibe chomwe chimakhala pakati pa inki ndi galasi, zomwe zimachotsa kupukuta ndi m'mphepete-kukweza kulephera kwa njira zomwe njirazi zimayambira.
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Digital Glass Printing vs. Screen Printing, Decals and Hot Stamping

Njira iliyonse ikadali ndi malo. Gome ili m'munsiyi likuwayerekeza pazinthu zomwe zimayendetsa chisankho chogula.

Zomwe zimatengera: kusindikiza pazithunzi kumapambanabe pamtengo wamayunitsi okwera kwambiri pamapangidwe amodzi, osavuta. Makina osindikizira agalasi amapambana paliponse - maulendo afupiafupi, kusintha kwanthawi zonse, zithunzi ndikusintha makonda anu.

Momwe Kusindikiza pa Cylindrical Glass Kumagwirira Ntchito: Njira 5

Galasi yokhotakhota ndizovuta kwambiri, chifukwa mutu wosindikizira uyenera kukhala mtunda wokhazikika kuchokera pamtunda womwe ukuchokapo. Dongosolo lozungulira limathetsa izi pozungulira mankhwalawo m'malo mosuntha mutu mozungulira.

1. Kukonzekera pamwamba. Tsukani galasi kuchotsa nkhungu, mafuta ndi fumbi. Pa mitundu ina ya magalasi choyambira kapena chithandizo chamoto chikuwonjezedwa apa; ndi magalasi-makina a inki okongoletsedwa sitepe iyi nthawi zambiri imatha kulumpha.
2. Kutsegula ndi kukonza. Botolo kapena galasi imayikidwa muzitsulo zozungulira. Zinthu zojambulidwa ndi zowoneka bwino zimafunikira zida zofananira ndi mbiri yawo - apa ndipamene mavuto ambiri amayambira.
3. Kuyanjanitsa ndi calibration. Kuyika kwa laser kumakhazikitsa malo oyambira ndi kutalika, kotero chizindikirocho chimafika pomwe zojambulazo zimati ziyenera.
4. Kusindikiza kwa rotary. Servo-yoyendetsedwa ndi olamulira imazungulira chinthu pansi pamutu wosindikizira pomwe inki imayikidwa. Inki yoyera nthawi zambiri imayikidwa poyambira pagalasi lachikuda kapena lowonekera, kenako CMYK pamwamba, yokhala ndi gloss kapena matte varnish.
5. UV{{0}Kuchiritsa ndi kuyanika kwa LED. Kuchiritsa kumachitika mu-mzere, pakangopita masekondi. Zigawo zimatha kuchitidwa nthawi yomweyo; positi-njira yochiritsira ndiyosasankha ndipo ili pansipa.
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Kukhalitsa Kusindikiza: Kumamatira, Kukaniza Kukaniza ndi Magwiridwe Otsukira mbale

Chifukwa galasi ndizovuta

Galasi ndi wosalala,-yopanda pobowole komanso yolowera m'madzi. Inki sangalowemo, chifukwa chake kumatira konse kumalumikizana ndi makina ndi mankhwala pamawonekedwe. Izi zimapangitsa mitundu itatu kukhala yotsimikizika: chemistry ya inki, ukhondo wapamtunda ndi kuchiritsa kwathunthu. Pezani cholakwika chilichonse ndipo kusindikiza kudzayesa kuyesa kwa chala pa tsiku loyamba ndikulephera pambuyo posamba makumi awiri.

Momwe kulimba kumayesedwa

• Cross-hatch tepi test (ASTM D3359) - chekeni chomata mwachangu kwambiri pamalo osindikizira.
• Taber abrasion - gudumu la abrasive limayenda modutsa podinda pansi pa katundu wolamulidwa; kutayika kwa zokutira ndi kusintha kwa mtundu kumayesedwa.
• Ubweya wachitsulo / abrasive pad rub - kayeseleledwe kovuta koma kothandiza pochita malonda.
• Panjinga zotsukira mbale - mayeso enieni-padziko lonse lapansi omwe ndi ofunika kwambiri pakumwa zakumwa. Thamangani mankhwala enieni, ndi zotsukira zenizeni, chifukwa cha kuchuluka kwa mizere yomwe mankhwala akuyembekezeka kuwona.

Choyenera kudziwa: chisindikizo chikhoza kuwoneka bwino m'maso pomwe chikuwonetsa pang'ono-kung'ambika mokulira. Zing'onozing'onozo-zimene zimayamba kuzimiririka, choncho kuunika kolimba kumawunika inki, osati chithunzi chowoneka.

Post{{0}kuchiritsa ndi kukhazikika kwa UV

Chinthu chinanso-chimathandiza kuti pakhale kulumikizana kwambiri komanso kumapangitsa kulimba kwa pamwamba, kulimba kwa ma chemical komanso kumamatira. Zimawononga nthawi yozungulira, choncho zimasungidwa ku magalasi odyera ndi mabotolo ogwiritsidwanso ntchito m'malo mwa -zopatsa zatsiku limodzi.

Kwa zinthu zapanja - makapu a chikondwerero, zakumwa zoledzeretsa, zolembera - pigment lightfastness imakhala yolepheretsa m'malo mopwetekedwa. Tchulani seti ya inki ya UV-yokhazikika ngati inkiyo ikhala padzuwa kwa miyezi ingapo.

Kukhazikitsa ziyembekezo zenizeni

Makina otsuka mbale ndi abrasion sizinthu zokhazikika zamakina; ndi zotsatira za kupangidwa kwa inki, mphamvu yochiritsa, kutentha kwa kutsuka, kupsa mtima kwa detergent ndi galasi limodzi. Wopereka katundu aliyense amene atchula kuchuluka kwa ma cycle kumodzi ndikosavuta. Yesani zitsanzo zosindikizidwa zazinthu zanu musanazipange kuchuluka.

Mtengo pa Chigawo chilichonse ndikubwezeretsanso pa Investment

Tengani ntchito yoyimira: magalasi avinyo 500, chizindikiro chimodzi-chamitundu inayi, kukulunga kwathunthu sikufunika.

• Inki: pafupifupi $ 0.15–$0.50 pagalasi, kutengera kuphimba komanso ngati pansi poyera pakugwiritsidwa ntchito. Inki yoyera ndiye dalaivala wokwera mtengo kwambiri - wokhazikika woyera amatha kugwiritsa ntchito inki kuwirikiza kawiri.
• Ntchito ndi khwekhwe: pafupifupi $0.10–$0.60 pa galasi. Pa makina odzipatulira omwe ali ndi zida zomwe zilipo kale, iyi ndi nthawi yotsegula yokha. Pa flatbed yokhala ndi bawuti-pa rotary attachment, onjezani fixture, masanjidwe a kutalika ndi kulinganiza koyesa kwa diameter yatsopano.
• Kuchiza: $0 yokhala ndi magalasi-iki okhathamiritsa; onjezani zakuthupi ndi ntchito ngati chithandizo choyambirira kapena moto chikufunika.
• Zotsalira: mtengo wobisika. Kulemba molakwika pamalo opindika kumapangitsa kuti tizigawo ting'onoting'ono tosagwiritsidwa ntchito, ndipo zidutswa zagalasi zimakhala zodula.

Awa ndi masanjidwe okonzekera, osati mawu - manambala enieni amadalira makina, inki ndi zojambulajambula. Mfundo yayikulu ndiyakuti zida zodzipatulira zodzipatulira nthawi zambiri zimapulumutsa ndalama kudzera mu nthawi yokhazikitsa ndikukana mtengo m'malo mogwiritsa ntchito inki yotsika mtengo.

Pa mtengo wonse wa umwini, mumawerengeranso moyo wa printhead ndi mtengo wosinthira, kukonza makina a inki, ntchito ya nyale ya UV, malo apansi ndi luso la opareshoni. Makina opangira ma cylindrical amakwanira malo ogulitsa zosindikizira; chipinda chachikulu-chimafunika malo okhazikika apansi ndi mpweya wabwino.

Printer ya Cylinder kapena Flatbed? Kusankha Makina Oyenera

Sankhani chosindikizira cha rotary cylinder ngati musindikiza

• Magalasi amowa, mabotolo a vinyo, mabotolo amadzi, botolo la thermos, tumblers, makapu ooneka bwino
• Zonse-kulungani kapena kukulunga-pazithunzi zomwe zimafuna msoko-kulembetsa kwaulere
• Bwerezani kupanga zamtundu womwewo wabanja ndikusintha zojambulajambula

Chilichonse pamakina odziyimira pawokha - fixture, servo{1}}driven rotation axis, curing geometry, software - zimamangidwa mozungulira vuto limodzi, chifukwa chake kuyika kumathamanga ndipo kukanidwa kumakhala kochepa. Masitolo omwe amagulitsa zidutswa mazana angapo mpaka masauzande angapo pamwezi nthawi zambiri amawona kubweza ngongole kumachokera ku ntchito ndi kuchepetsedwa kwakanthawi m'malo mothamanga kwambiri.

Sankhani flatbed ngati musindikiza

• Zokongoletsa ndi zomangamanga magalasi mapanelo, magalasi mphoto, splashbacks, signage
• Zinthu zazikuluzikulu kapena zonenepa zomwe kutalika kwa dontho ndikofunikira
• Zosakaniza - za acrylic, matabwa, zitsulo, matailosi a ceramic - pambali pa galasi

A UV flatbed printerndi nsanja yosunthika, ndipo pagalasi lathyathyathya ndi chida chabwinoko. Itha kunyamula zinthu zozungulira ndi cholumikizira chozungulira, koma kuyika pamwamba pakusintha kwa mainchesi kumapangitsa kukhala koyenera pantchito za apo ndi apo m'malo mopanga mabotolo atsiku ndi tsiku.

Kukulitsa

Pamene siteshoni imodzi ya rotary ifika povuta, sitepe yotsatira nthawi zambiri imakhala malo oyenderana m'malo mothamanga kwambiri: chosindikizira -chimodzi cha cylindrical UV chimalola wogwiritsa ntchito kutsitsa ndikutsitsa pomwe kusindikiza kukupitilira, komwe ndipamene-mtengo wapantchito umatsika kwambiri.

Kuthetsa Mavuto Osindikiza a Galasi Wamba

Zolinga Zachilengedwe ndi Zogwirizana

UV{{0}ma inki ochiritsika amachiritsa pogwiritsa ntchito photopolymerization m'malo mwa kusungunuka kwa zosungunulira, zomwe zimachepetsa kwambiri mpweya wa VOC poyerekeza ndi zosungunulira{{1}zokongoletsera. Mphamvu yochiritsa ndiyotsikanso poyerekeza ndi kuyanika kwamafuta kapena kuwombera kwa ceramic, ndipo palibe zowonera zomwe zingatengedwenso komanso palibe mankhwala oyeretsera oti ataya.

Pazakumwa zoledzeretsa, funso loyenera ndi lokhudzana ndi chakudya chamtundu wina - zomwe zimasindikizidwa zimakhala kunja kwa boti, osati pamalo omwera. Makina a inki okhala ndi chakudya-zolemba zokhuza manambala akupezeka, koma kutsatira kumagwirizana ndi inki inayake ndi kugwiritsa ntchito, osati kusindikiza. Tsimikizirani zolembedwa za inki yeniyeni ndi masinthidwe azinthu musanapangidwe, makamaka pazinthu zogulitsidwa ku US kapena ku EU.

Yemwe Amagwiritsa Ntchito Digital Glass Printing

Opanga moŵa ndi mitundu ya zakumwa. Magalasi ochepa{{1}akusindikizidwa a mayunitsi mazana angapo ndi ovuta kusindikizidwa koma ndi osavuta kusindikiza pa digito. Mapangidwe a nyengo, ma taproom exclusive ndi kutulutsidwa kwa mgwirizano kumakhala zinthu zogwira ntchito m'malo mwazinthu za bajeti.

Otsatsa malonda ogulitsa. Maoda amphatso amakampani amafika ndi nthawi yothira komanso yocheperako. Kupanga makonda - mayina pagalasi lililonse - sizingatheke ndi zowonera komanso zazing'ono pama digito.

Othandizira alendo. Zovala zagalasi zodyera ndi kuhotelo zimachapidwa kambirimbiri pachaka, motero gawoli limaika patsogolo zinthu zomwe zidasindikizidwa{{1}zochiritsa, zopangidwa ndi mankhwala-zosagwira ntchito kuposa zotsika mtengo{{3}pamtengo uliwonse.

Opanga magalasi ndi ma CD. Mabotolo achitsanzo, zoikamo zachitsanzo ndi ma SKU afupiafupi-akhoza kukongoletsedwa m'nyumba-m'malo mongowagwiritsa ntchito kunja, kuchepetsa milungu ingapo pakupanga zinthu.

Momwe Mungayesere Wopereka Musanagule

1. Tumizani mankhwala anu enieni. Osati botolo lofanana - lagalasi lenilenilo, lomwe limakutira bwino lomwe. Pemphani zitsanzo zosindikizidwa.
2. Yesani zitsanzo nokha. Yesani-kuyesa tepi, kenaka chotsukira mbale zanu ndi zotsukira zanu, malinga ndi kuchuluka kwanthawi zonse zomwe makasitomala anu azigwiritsa ntchito.
3. Funsani zida zomwe zikuphatikizidwa. Zokonza mwamakonda za zinthu zowoneka bwino komanso zojambulidwa ndi mtengo weniweni; tsimikizirani ngati anagwidwa mawu, kupangidwa-nyumba ndi nthawi yomwe amatenga.
4. Onani mawu a inki. Kaya makinawo amavomereza inki yachitatu-zikhudza{2}}ndalama zoyendetsera nthawi yayitali komanso kuchuluka kwa chithandizo. Lembani izi.
5. Tsimikizirani chithandizo chamankhwala. Nthawi yotsogolera yosinthira Printhead, kuwunika kwakutali ndi maphunziro a opareshoni zimatsimikizira mtengo wotsikirapo kuposa nambala iliyonse yamasamba.
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Chidule

• Kusindikiza kwa magalasi a digito kumachotsa zida kuchokera ku equation, kupanga maulendo afupikitsa, makonda ndi mapangidwe achangu amasintha pachuma.
• Kukhalitsa ndi zotsatira za dongosolo - chemistry ya inki, kukonza pamwamba ndi kuchiritsa kwathunthu - osati makina. Yesani ndi mankhwala anu.
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• Makina ozungulira a cylindrical ndi chida choyenera cha mabotolo, makapu ndi tumblers; flatbeds ndi chida choyenera cha mapanelo, mphotho ndi magawo osakanikirana.
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• Mtengo wamtengo wapatali umabwera makamaka kuchokera ku nthawi yokhazikitsa ndi kukana mtengo, osati pamtengo wa inki.
• Post{{0}kuchiritsa ndi UV{1}}ma inki okhazikika ndi oyenera nthawi yawo yochapira ndi zinthu zakunja, ndipo sizofunikira kuti{2}}zigwiritse ntchito kamodzi kokha.
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Pezani Chitsanzo Chowunika

Njira yachangu yodziwira ngati kusindikiza kwa magalasi a digito kukugwirizana ndi malonda anu ndikukhala ndi magalasi anu omwe amasindikizidwa ndikuyesedwa. Tumizani zinthu zanu ndi zojambulajambula zomwe mukufuna kuti ziyesedwe zokhudzana ndi kumatira, kulondola kwamtundu, nthawi yozungulira ndi mawonekedwe omaliza - kenaka sankhani zida zomwe zili ndi data yeniyeni m'malo motengera zomwe timapeza.

FAQ

Kodi kusindikiza kwagalasi ya digito kuli bwino kuposa kusindikiza pazenera?

Mwachidule,-zojambula zamitundu yonse, zokonda zanu komanso zosintha nthawi zambiri, inde - palibe zowonetsera, palibe zosiyanitsa zamitundu komanso mtengo wokhazikitsira pa pulani iliyonse. Kwa ma voliyumu akulu kwambiri amapangidwe amodzi osavuta, kusindikiza pazenera kumatha kukhala kotsika mtengo pagawo lililonse.

Kodi zida zamagalasi zosindikizidwa zitha kukhala ndi chotsukira mbale zamalonda?

Zisindikizo za UV zochiritsidwa bwino zimatha kupirira mobwerezabwereza makina otsuka mbale. Kuchita kwenikweni kumadalira kapangidwe ka inki, mphamvu zochiritsira, kutentha kochapira, mphamvu zotsukira ndi kukonza pamwamba, choncho yesani mankhwala anu musanapange voliyumu.

Kodi galasi imafuna choyambira kapena zokutira musanasindikize?

Zimatengera dongosolo la inki ndi galasi. Zazonse-ma inki a UV nthawi zambiri amafunikira mankhwala oyambira, kuyatsa moto kapena mankhwala a plasma. Makina a inki opangidwira magalasi amatha kusindikiza pafupipafupi popanda kusamala, zomwe zimachotsa ntchito komanso gwero la wogwiritsa ntchito-ku{4}}kusiyana kwa operekera.

Kodi mungasindikize chokulunga chonse mozungulira botolo popanda msoko wowoneka?

Inde, ndi servo-yoyendetsedwa ndi axis yozungulira komanso kuwongolera kozungulira koyenera. Ma seams nthawi zambiri amawonetsa cholakwika, kutsika kwapamtundu kapena kutulutsa-kwa-zozungulira m'malo mochepetsa ukadaulo.

Kodi ma inki agalasi amapindula bwanji ndi ASTM kapena Taber?

Palibe chiwerengero chimodzi chonse - zotsatira zimasiyana malinga ndi kalembedwe ka inki, zochizira ndi mtundu wa galasi. Funsani data yoyeserera ya inki yomwe mukufuna kugwiritsa ntchito, ndikuyitsimikizira motsutsana ndi zitsanzo zazinthu zanu.

Kodi zosindikizira za UV pazakudya zamagalasi ndizotetezeka?

Makina a inki okhala ndi zakudya zosadziwika bwino-zosankha zoti mugwirizane nazo zilipo. Chifukwa chosindikiziracho chimagwiritsidwa ntchito kunja kwa chotengeracho, chofunikiracho chimakhala chosalunjika m'malo molumikizana mwachindunji. Tsimikizirani zolembedwa za inki yeniyeni ndi kugwiritsa ntchito musanagulitse mumayendedwe oyendetsedwa.

Kodi kusindikiza magalasi a digito kumathamanga bwanji?

Nthawi zozungulira pafupifupi 15-60 masekondi pa chinthu chilichonse ndizofanana ndi zinthu zozungulira, kutengera malo osindikizira, kusanja, kuchuluka kwa zigawo za inki komanso ngati pansi pamunsi pakugwiritsidwa ntchito. Zochunira zamasiteshoni-zochuluka zimawonjezera kuchulukira kwake potsegula modutsana ndi zosindikiza.

Kodi chosindikizira chagalasi ya UV chimafunika kusamaliridwa bwanji?

Kuyeretsa tsiku ndi tsiku pamutu wosindikizira ndikuyika, kuwunika pafupipafupi kwa inki, kutsimikizira kutulutsa kwa nyali za UV nthawi ndi nthawi komanso kuyang'anira makina. Poyerekeza ndi kusindikiza kwazenera palibe zosungira zowonekera, palibe kubweza kapena kuyeretsa zosungunulira, zomwe zimachepetsa kutulutsa tsiku lililonse.

Kodi makina amodzi angasindikize magalasi athyathyathya ndi mabotolo?

Bedi lokhala ndi cholumikizira chozungulira chitha, koma kusintha kulikonse kumafuna kukhazikitsa ndi kukonzanso. Pakupanga ma cylindrical tsiku lililonse makina odzipatulira odzipatulira amathamanga ndipo amatulutsa kukana kochepa; pa ntchito zapamabotolo za apo ndi apo limodzi ndi ma panel work, flatbed yokhala ndi attachment ndiyo njira yotsika mtengo kwambiri ya makina amodzi{1}}.